Diode



July 31, 1962 G. EANNARINO 3,047,781

DIODE Original Filed Aug. 15, 1956 2 Sheets-Sheet 1 FIG. 4

Inventor GEORGE EANNA RI/VO July 31, 1962 G. EANNARINO DIODE 2 Sheets-Sheet 2 Original Filed Aug. 15, 1956 Inventor GEORGE EANNAR/NO A tfomoys free 3,047,781 DIODE George Eannarino, Los Angeles, Caliih, assignor to Sarkes Tarzian, Ind, Bloomington, Ind., a corporation of Indiana Original application Aug. 15, 1956, Ser. No. 604,162, now Patent No. 2,958,020, dated st. 25, 1960. Divided and this application Oct. 17, 1960, Ser. No. 63,098

1 Claim. (Cl. 317-234) The present invention relates to diodes and more particularly to semiconductor diodes which are adapted to be connected in an external work circuit by means of a clip type connector. Specifically, this application is a division of a prior application, Serial No. 604,162, filed August 15, 1956, now Patent No. 2,958,020, assigned to the same assignee as the present invention.

Communication equipment of the type commonly used in the home generally employs discharge devices or dry type selenium rectifiers to provide the necessary unidirectional operating voltage for energizing other discharge devices or transistors in the circuit. For many reasons, a dry type rectifier is preferable for use in television and radio receivers but one disadvantage of such rectifiers has been the difliculty of removing them from and inserting them in the circuit. Obviously, it is desirable to provide a dry type rectifier which could be readily inserted in and removed from a work circuit. Moreover, it is important to minimize the size of such rectifiers so as to enable a reduction in the size of the equipment in which they are used.

Therefore, a principal object of the present invention is to provide a new and improved rectifier.

Another object of the present invention is to provide" a new and improved diode which is small in size and which may be readily connected into a Work circuit without the use of tools.

Another object of the present invention is to provide a new and improved semiconductor diode.

A further object of the present invention is to provide a new and improved connector for facilitating the connection of a diode into a work circuit and for insuring that the diode is properly polarized in that circuit.

Briefly, the above and further objects are realized in accordance with the present invention by providing a diode having a tubular insulating housing into the opposite ends of which extend terminal members for engaging the opposite sides of a unidirectional impedance means. The external portions of the terminal members are dissimilar so as to cooperate with correspondingly dissimilar spring clips of a connector, thus insuring proper polarization of the diode in a work circuit. One of the terminal members also includes a resilient means for insuring good electric contact with the semiconductor device while at the same time facilitating the assembly of the diode so as to minimize the manufacturing cost thereof.

Further objects and advantages and a better understanding of the present invention may be had from the following detailed description with reference to the accompanying drawings, in which:

FIG. 1 is an isometric view of a semiconductor diode and associated connector in disassembled relationship;

FIG. 2 is an exploded isometric view of a semiconductor diode embodying certain features of the present invention;

FIG. 3 is a partial sectional View of the semiconductor device shown in FIGS. 1 and 2;

FIG. 4 is a partial sectional view of a semiconductor comprising another embodiment of the present invention;

FIGS. 5a-5c are a plurality of views showing the manufacturing steps employed in making a resilient contact member used in the diode of FIG. 4;

FIG. 6 is a view of an alternative form of terminal member which may be used with either of the illustrated diode constructions;

FIG. 7 is a plan view of a diode comprising another embodiment of the invention; and I FIG. 8 is an isometric view of the diode of FIG. 7 and associated connector in disassembled relationship.

Referring to FIG. 1, there is shown a cylindrically shaped diode 10 and an associated connector 12 to which the diode 10 is attached in order to connect it into a work circuit to which the connector 12 is suitably connected. As shown, the diode 10 includes a pair of axially extending terminals 14 and 15, one terminal of which is the cathode and the other of which is the anode. The terminals 14 and 15 each have a smooth cylindrical outer surface for respective reception in a set of spring clips 17 and 18 mounted in spaced apart relationship on an insulating member 19. The clips 17 and 18 may be stamped and formed from any suitable sheet metal which is sufliciently resilient in nature to hold the diode 10 in place after it has been snapped into the connector 12.

The clip 17 has a web portion 22 from which extends a pair of curved flanges 23 and 24. The flanges 23 and 24- each have concave portions 25 and 26, respectively, for engaging the terminal 14 to provide a good electric contact between the clip 17 and the terminal 14 and, moreover, to maintain the diode 10 attached to the connector 12. The clip 18 includes similar web and flange portions for engaging the terminal 15.

In order to insure that the diode 10 is properly polarized with respect to the external circuit into which it is to be connected, the clip 17 is provided with a tab 28- which extends from the web 22 across the outer edges of the flanges 23 and 24. A similar tab 30 is provided on the clip 18. In their normal positions, the tabs 28 and 30 are spaced apart a distance slightly less than the distance between th outer ends of the terminals 14 and 15 and the outer ends 31 and 32 of the tabs 28 and 30 are oif-turned to facilitate insertion of the diode 10 into the connector 12. The tab 30 differs from the tab 28 in that it is provided with a slot 34 which opens onto the extremity of the tab for receiving a small cylindrical protrusion or tip 36 which extends axially from the terminal 15. When, therefore, the diode 10 is so orientated with respect to the connector 12 that the terminals 14 and 15 are respectively disposed opposite the clips 17 and 18, the diode 10 may be readily inserted into the connector 12. When, however, the diode 10 is reversed, it cannot be inserted into the connector 12 because the tip 36 engages the end of the tab 28. Consequently, proper polarization of the diod 10 in the external circuit is assured.

Referring now to FIGS. 2 and 3, the diode 10' comprises a tubular housing 40 having a threaded bore 41 into the opposite ends of which extend the terminal memhere 14 and 15. The terminal 14 is a solid stud having an intermediate annular flange 43 which engages the end of the housing 40, and the terminal 15 is provided with a similar annular flange 44 which engages the other end of the housing 40. Any suitable bonding agent such as cement may be used to seal the terminals 14 and 15 tothe sleeve 40 so as to prevent any foreign matter from getting into the diode 10. The portions of the terminals 14 and 15 which extend within the housing 40 are threaded and mate with the threaded bore 41 so as to maintain the diode 10 in an assembled condition. A unidirectional impedance device 45 is mounted on the inner end of the terminal member 14 and a contact member 47 is mounted at the inner end of the terminal 15 for resiliently engaging the device 45. Although the unidirectional device 45 may be of any suitable type, it is preferably a silicon crystal on which is located a soft metallic dot 46, the recti-fying junction being provided between the dot and the crystal. Such a unidirectional impedance device is fully described in application, Serial No. 570,577Eannarino and Finn, filed on March 9, 1956, now Patent No. 2,930,- 948, and assigned to the same assignee as the present invention.

In order to provide a good ohmic contact with the dot 46, the contact member 47 is provided with a convex head 48, and the member 47 is electrically connected to the terminal 15 by a cylindrical shank 49 and a suitable spring 50 which are loosely positioned in a bore 51, formed in the inner end of the terminal member 15. The spring 50 is positioned between the bottom of the bore 51 and the contact button 47 so as resiliently to press the convex head 48 against the unidirectional impedance device 45, thereby to make good electrical contact between the dot 46 and the terminal 15. Although the bore 41 of the housing 40 is illustrated as being completely threaded, for rapid and automatic assembly, the bore 41 may be left untapped, in which case the terminals 14 and 15 will perform the tapping operation as they are initially twisted into the bore 41. Alternatively and as shown in FIG. 6, the terminals may be provided with a knurled portion 53 rather than a threaded portion so that a thread may be tapped in the bore by the terminals as they are initially inserted into the bore by the application of an axially directed force, no externally applied torque being necessary in this case since the knurled terminals rotate of their own accord.

Referring to FIGS. 4 and 5, there is shown an alternative embodiment of the diode 10 which is designated 16a. The terminal 14, the housing 46, and the semiconductor device 45 are the same in the diode 10a as they are in the diode it), the difference in the two diodes being in the other terminal and the contact member which is associated therewith. As shown in FIG. 4, the diode 16a comprises a terminal member 15a having an axially extending polarizing protrusion 36a, an annular flange 44a for engaging the adjacent end of the housing 16 and a bore 51a which may be shorter than the bore 51 in the diode 10. In order to electrically connect the terminal member 15a to the dot 46, there is provided a resilient contact member 52 which has a convex contacting surface 53 abutting against the dot 46 and a plurality of resilient fingers 55 extending within the bore 51a. The fingers 55 are bent inwardly at the locations 56 so as to provide the resilient Wings 57 which resiliently press against the side walls of the bore 51a when the contact 52 is inserted therein. The winged portions 57 hold the contact member 52 in position in the diode 16a and provide a good electrical connection between the member 52 and the terminal 15a. The forward portion 59 of the contact member 52 provides the axial resiliency which is necessary to insure good contact with the unidirectional impedance device 45 while preventing cracking of the device when the terminals 14 and 15a are brought up tightly against the ends of the housing 40.

The contact member 52 may be suitably formed by stamping a star-shaped member as shown in FIG. a from a sheet of resilient conductive material, folding the fingers 55 back upon themselves to the configuration shown in FIG. 5b and then crimping the fingers 55 intermediate the ends thereof to provide the completed member 52 having the inwardly extending portions 53. There is thus provided a contact member which has one portion for prov-iding a resilient outward force which holds the member 52 in the terminal 15 and a second portion for providing the axial force for resiliently engaging the unidirectional impedance device 45.

Referring now to FIGS. 7 and 8, the diode b is operatively the same as the diodes 10 and 16a and includes a tubular housing 40 into the opposite ends of which terminal members 14 and b partially extend. The terminal 15b is provided with a polarizing annular groove 60 which is adapted to be received in a corresponding part of a connector 62 thereby to insure proper orientation of the diode 10b in the connector 62 and thus to provide proper polarization of the diode 10b in the work circuit to which the connector 62 is connected.

As shown, the connector 62 may suitably comprise an insulating support member 63 on which a pair of spring clips 65 and 66 are spatially arranged. The clips 65 and 66 are conventional spring type fuse clips and each includes a web portion 66 from the opposite ends of which extend flanges 70 and 71. Central portions 72 and 73 of the flanges 70 and 71 are pressed out of the main flange to provide oppositely curved portions for engaging the terminal members of the diode 16b. The portions 72 and 73 extend part way across the width of the flanges 7t} and 71 thereby to provide intermediate adjacent portions on each of the flanges which are of opposite curvature. The inwardly directed portions have a width slightly less than the width of the groove 6i) and are designated 74 and '75, respectively. By orientating the clips 65 and 66- on the board 62 so that the portions 74 and 75 are located at corresponding ends of the clips 65 and 66 in the assembled connector 62, the diode 1%, when orientated as shown in FIG. 8, may be pressed directly into the connector 62 with the strips 74 and 75 on the spring clip 65 resiliently engaging the bottom of the groove 6%), and the extremity of the terminal 14 engaging the inner sides 74a and 75a of the strips 74, and 75 on the spring clip 66. If an attempt is made to place the diode 16b in the connector 62 when the diode is in the reverse position so that the terminal 14 is aligned with the clip 65 and the terminal 15b is aligned with the clip 66, the strips '74 and 75 on the spring clip 65 engage the sides of the terminal 14 adjacent the flange 43 thereon and thus prevent insertion of the diode 101) into the connector 62; It is apparent that when the clips 65 and 66 are used for connecting an ordinary nonpolarized element such as a fuse into the work circuit, the clips 65 and 66 are placed with the strip portions 74- and 75 facing outwardly of the connector so that the ends of the terminal members on the element which is placed in the connector 62 engage the edges 74a and 75a of both spring clips 65 and 66. This manner of polarizing the diode 10b in the work circuit enables the use of conventional connector parts, thus reducing the cost of manufacture and distribution of the connector 62.

It will thus be seen that in accordance with the present invention there is provided a miniature diode construction which is suitable for use in radio and television receivers, which includes a minimum of parts so as to be easily assembled at a relatively low cost and which is provided with means for coacting with a novel connector arrangement for enabling the facile insertion of the diode in a work circuit.

While the invention has been described by particular embodiments thereof, it will be understood by those skilled in the art that many changes and modifications may be made without departing from the invention. Therefore, in the appended claim it is intended to cover all such changes and modifications as fall within the true spirit and scope of the invention.

What is claimed as new and is desired to be secured by Letters Patent of the United States is:

A diode comprising a tubular housing, a plurality of terminal members extending into said housing from the opposite ends thereof, a unidirectional impedance device electrically connected to and mounted on one of said terminals within said housing, means defining an axially directed recess in the other of said terminals, said recess opening toward said impedance device, a unitary resilient contact member comprising a star-shaped member having radially extending protrusions thereof folded toward one another to provide a first portion received in said recess, said first portion resiliently engaging the walls of said recess to electrically connect said contact member to said other terminal, said contact member having another portion Which is disposed outside of said recess, said other portion including a large contact surface which engages said unidirectional impedance device and a portion which resiliently forces said contact surface against said unidirectional impedance device.

References Cited in the file of this patent UNITED STATES PATENTS 2,431,348 Skinker Nov. 25, 1947 5 2,942,228 Swick June 21, 1960 2,958,020 Eannarino Oct. 25, 1960 

